|
|
| How
a Reactor Works |
|
A
nuclear reactor consists of a containment vessel which
surrounds the reactor vessel, a number of Uranium fuel
assemblies inside the reactor vessel, a loop of pipe
that carries water from the reactor to a steam generator
and back to the reactor by means of a pump, another
loop of pipe to take steam from the steam generator
to the turbine generator and then take water back to
the steam generator to be made into steam again by means
of a pump. The key to the process is the heat generated
in the reactor by the fissioning of Uranium235.
The reactor is started by slowly withdrawing the control
rods from the core to get the nuclear chain reaction
started. The fuel begins to fission, each atom of U235
that is struck by a free neutron in turn produces free
neutrons, which strike an atom of U235 to
continue the chain reaction. The water in the reactor
acts as a moderator to slow the neutrons and make it
more likely that they will cause fissioning. The control
rods can be moved in or out of the reactor to slow down
or speed up the fission reaction. The control rods contain
material that absorbs neutrons, such as cadmium or boron.
When enough neutrons are absorbed, the reaction stops.
In addition to moderation the reaction the water acts
as coolant to control the temperature of the core and
prevent the fuel from melting. The system operates under
pressure, something like a kitchen pressure cooker.
This allows the water to reach much higher temperatures,
nearly 300°F, than it otherwise could without boiling.
When this superheated water reaches the steam generator
the cool water in the secondary loop is immediately
brought to a boil and converted into steam to turn the
blades of the turbine and generate electricity. This
is the same principle that is used in plants that burn
oil, coal or gas, the heat is used to boil water and
turn a turbine, the only difference is the source of
the heat. There are a number of different reactor designs
in use, but most of the reactors in the United States
are either Boiling Water (BWR) or Pressurized Water
(PWR) reactors. Worldwide there are several other types
including Gas Cooled, Pressurized Heavy Water, Graphite
and Water, Fast Breeders, Light Water Breeders, Magnox
Gas Cooled. Boiling Heavy Water, Light Water Cooled
Heavy Water, and others. The various configurations
and moderator/coolant combinations all operate on the
basic principal of heat produced by a nuclear chain
reaction being used to turn a turbine and generate power.
There have been individual examples of several of these
other types of reactors built in the US. Some of these
have had operating problems or accidents and most are
now closed.
|
| High
Temperature Gas Cooled Reactors |
| Fort
St. Vrain and Peach Bottom were high temperature gas cooled
reactors, both are now decommissioned . Peach Bottom was
an experimental 40 megawatt reactor which went on line
in January of 1966 in Lancaster County Pennsylvania and
closed in October of 1974. It was operated by Peco Energy
Company of Philadelphia. The Fort St. Vrain reactor was
a 330 megawatt reactor ordered in 1965 from General Atomic
Co., which went on line in December of 1973 in Platteville
Colorado and closed in August of 1989. It was operated
by Public Service Company of Colorado. High temperature
gas cooled reactors such as the Fort St. Vrain plant are
graphite moderated and cooled with helium. The helium
coolant permits higher operating temperatures of the fluid
used, 760°–1430°F The steam generators
of the plant produce steam under pressure, 2400 psia and
1000°F Fort St. Vrain used a different type of fuel,
"microspheres of thorium and fully enriched uranium embedded
in a carbonaceous binder" The Thorium232 is
transformed into Uranium233 in the core by
neutron bombardment and the U233 is fissionable,
therefore the reactor could run longer before refueling.
The plant shut down prematurely due to "failed control
rod drives and degradation of [the] steam generator ring
header". |
| Liquid
Metal Fast Breeder Reactors |
|
The
only Liquid Metal Fast Breeder Reactor in commercial
operation in the U.S., Fermi Unit One in Monroe County
Michigan was permanently shut down in September of 1972
due to denial of an extension of its operating license
by the Atomic Energy Commission. Fermi I was a 200 megawatt
experimental fast breeder power plant operated by Detroit
Edison in Lagoona Beach Michigan on Lake Erie. The plant
was ordered in 1956 by a consortium known as the Atomic
Power Development Association. Liquid Metal Fast Breeder
reactors are designed to produce fissionable Plutonium239
from the fertile isotope Uranium238 which
represents over 99% of all natural Uranium deposits,
and in so doing, theoretically, produce more fuel than
they consume. They are cooled by liquid Sodium metal
and no moderator is used, hence the term ‘fast’ since
they use fast neutrons. The fuel is of two types, in
the center of the reactor is the fissionable fuel made
of Uranium235 and/or Plutonium239,
around that is a layer of Uranium238, natural
Uranium oxide, depleted Uranium and Thorium232
in some combination. As the reactor operates, the outer
blanket of fuel is converted to Plutonium239
and Uranium233 through neutron bombardment. In this
way nonfissionable but fertile isotopes are converted
to fissionable isotopes which can be reprocessed into
additional fuel for the reactor. The liquid Sodium used
for the coolant requires certain precautions due to
Sodium’s violently reactive nature. It must be prevented
from coming into contact with Oxygen or water, either
of which would produce and explosive reaction and fire.
The reactor vessel must be evacuated and refilled with
Argon, an inert gas, and all the Sodium lines must be
purged. The steam generator must be designed very carefully
in order to prevent any water leaks that could result
in an explosion. There is a dual cycle or two loop system
of coolant. The primary loop extends from the reactor
vessel to a heat exchanger and back to the reactor.
The Sodium in this loop becomes radioactive from flowing
through the core. The secondary loop goes from the heat
exchanger to the steam generator and back again. In
the steam generator the heat from the Sodium is transferred
to water under 2400psi of pressure at 900°F Sodium
has "excellent heat transfer characteristics….[although
it] presents problems due to is induced radioactivity,
its flammability, and its reactivity with water. Operation
of component such as pumps, which are completely immersed
in molten Sodium, is a further problem". Unlike Light
Water Reactors, Fast Breeder Reactors are capable of
reaching the type of critical mass required to produce
a low order nuclear explosion as a result of a power
excursion that results in a meltdown of the fuel.
|
| Boiling
Water Reactors |
|
Boiling
Water Reactors are the second most common type in the
United States, there are 35 operational BWRs at this
time. The design of the BWR has two variants, Dual Cycle
and Single Cycle. In a dual cycle BWR there are two
loops for the coolant, in a single cycle there is only
one. The vast majority of operating reactors are single
cycle. The primary difference between the two is that
with a single cycle, radiation precautions must be taken
around the turbines since the water used to generate
the steam used to turn the turbines has passed through
the core of the reactor. In a single cycle BWR steam
is generated directly in the core of the reactor at
1000 psia. A steam separator at the top of the reactor
vessel directs the steam to the turbines and the water
is recirculated through the core by recirculation pumps.
"Orifices at the base of each fuel assembly control
the coolant flow to the individual fuel assemblies".
The water serves as coolant and moderator. The dual
cycle system also produces steam in the core, but rather
than being channeled to the turbine it goes to a steam
generator where its heat is used to produce steam in
the secondary loop which is then used to turn the turbines.
All BWRs in the US have been designed and manufactured
by General Electric. The predominant single cycle type
is favored because it "allows a lower capital investment
for piping, heat exchangers, pumps etc. It also has
a somewhat better thermal efficiency because of the
direct generation of steam at the maximum cycle temperature".
The BWR also has comparatively low operating costs.
Two problems have been identified with the BWR design
used in the US, the General Electric designed Mark 1
containment was deemed faulty and a modification was
added to prevent breech of containment in the event
of a buildup of pressure within it. A manually operated
vent was added with a 300 foot stack which can be activated
by operators to release pressure from the containment
directly to the environment. This prevents the complete
loss of containment by intentionally exposing the public
to potentially harmful radiation. The other difficulty
is with cracking of the welds in the core shroud which
surrounds the fuel core in the reactor. This is made
of circumferentially welded stainless steel plates.
It has been determined that the rate of failure in these
welds has been abnormally high. When they fail the fuel
bundles are allowed to shift which can affect the ability
of the control rods to operate normally.
|
| Pressurized
Water Reactors |
|
| Pressurized
Water Reactors are the most common type of reactor used
in the United States, there are 73 operational PWRs at
this time. Over half of these were designed and produced
by Westinghouse, the rest by either Combustion Engineering
or Babcock and Wilcox. The fundamental principals governing
the PWR are similar to the dual cycle BWR with the exception
that the high pressure, 2250psi, in the primary loop prevents
steam formation despite temperatures of 600°F Steam
is produced in the secondary loop within the steam generators.
Steam pressure in the secondary loop is lower, 1000psi.
The steam is directed to the turbines then collects in
the condenser where it becomes water again and is pumped
back to the steam generator by the feed pump. The water
in the primary loop acts as both coolant and moderator.
The dual cycle system means that only the water in the
primary loop is radioactively contaminated, the secondary
loop as well as the turbines stay clean so radiation precautions
are not required near the turbines. The initial capital
investment in a PWR is higher than a BWR but operating
costs are lower. Workers are exposed to less radiation
due to the duel loop design. A common problem associated
with PWRs , leaks in steam generator tubes can be caused
by corrosion and high pressure. This cracking is a safety
issue since a multiple tube rupture "could result in a
rapid loss of coolant accident in the reactor beyond the
ability of the Emergency Core Cooling System to control".
Trojan Nuclear Power Plant in Rainier, Oregon closed prematurely
due to repeated leaks in steam generator tubes. An additional
problem is reactor pressure vessel embrittlement caused
by neutron bombardment. The metal of the reactor vessel
undergoes changes as a result of the radioactivity which
cause it to lose ductility, the metals ability to expand
and contract in response to variations in temperature
and pressure is lost. It is possible for an embrittled
pressure vessel to lose integrity in the event of the
activation of the Emergency Core Cooling System, like
pouring cold water into a hot glass dish. Notices to plant
operators on both of these issues have been sent by the
NRC. |
|
|